Secondary Processes & Surface Finishes

Make Your Products Stand Apart From the Rest

All the Finishing Touches Under One Roof

Secondary processes aim for part surface decoration or protection, which will greatly improve the product appearance or durability in extreme environments.​ At ACO Mold, we provide you with many options to meet your specific needs, ensuring your components are ready for their intended application.

Mechanical Assembly & Joining Solutions

Beyond surface aesthetics, some secondary processes focus on the structural integrity of assembled parts.

Heat Staking Brass Inserts

Heat Staking Brass Inserts

Ideal for creating strong, threaded metal bosses in plastic housings. We use thermal energy to embed brass inserts into molded plastic parts, providing a robust connection point for screws that withstands vibration and repeated assembly.

Ultrasonic Welding

Ultrasonic Welding

A fast and efficient method for joining thermoplastic components. Using high-frequency vibrations, we create a molecular bond between parts without the need for adhesives or fasteners, ensuring a clean, watertight seal.

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Surface Decoration & Finishing

Enhance the visual appeal and tactile experience of your products with our decorative processes.

Silk Screen Printing

Silk Screen Printing

Perfect for applying multi-color logos, text, and graphics onto flat or slightly curved surfaces. This method offers excellent ink adhesion for a durable finish on appliances, electronics, and consumer goods.

Painting

Painting

Including Oil Spraying​ for a soft-touch, rubber-like grip, and high-gloss finishes. Our painting processes improve aesthetics and provide an additional layer of protection against scratches and UV exposure.

Chrome Plating

Chrome Plating

Applied to both plastic and metal substrates, chrome plating delivers a brilliant, mirror-like finish. This process not only enhances the decorative appeal of automotive trims and fixtures but also adds a layer of corrosion resistance.

Permanent Marking & Identification

Laser Engraving

Laser Engraving

A non-contact process that creates permanent, high-contrast markings such as serial numbers, barcodes, and logos. Laser engraving does not affect the structural integrity of the part and is ideal for traceability and branding.

Ready to Start Your Project?

Need a specific surface finish or assembly solution for your custom parts? Contact our engineering team for a free consultation and quote.

Value-Added Assembly Services

Beyond individual surface finishes, we offer Value-Added Assembly Services​ to simplify your supply chain. By combining processes like Ultrasonic Welding​ and Heat Staking, we can deliver fully assembled components ready for retail or installation, saving you time and logistics costs.

Frequently Asked Questions (FAQ)

Please free no hesitation to ask questions.

A:Laser Engraving​ uses a laser beam to remove material, creating a permanent, high‑contrast mark ideal for serial numbers and barcodes. Silk Screen Printing​ applies ink to the surface, allowing for multi‑color graphics and is best for logos on curved surfaces.

A:​ Yes. We often combine Chrome Plating​ (for aesthetics) with Heat Staking​ (for structural integrity). We ensure the plating process does not interfere with the functional performance of the assembled parts.

A:​ Absolutely. Our Oil Spraying​ process creates a “soft‑touch” rubberized coating that is resistant to sweat, oils, and abrasion, making it ideal for remote controls and electronic grips.

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