Custom Injection Molding

Turning Your Design into Mass Production

Our injection machines range from 80 ton to 650 Ton, molding capacity cover most of the demands in the market, we have been involved in 1000+ new project from start up to scale up, deeply understand how we can really be helped to our clients ‘s succeed in their market competition.

Our Team Offers:

Free consultant regarding manufacturing method, material selection, finish definition, mold solution, etc. anything related with custom plastic parts and injection molding.

Part design optimization to achieve manufacturability at lowest possible cost while meet the functionality demand.

In-house mold manufacturing capacity, shortest possible lead time from tooling to mass production.

2 shifts per day, 7 days per week operation molding shop, flexibly fulfill Low-Volume demands in short notice.

Value added services painting, silk printing, lasering, ultrasonic welding etc.

Sourcing guidance for other manufacturing process such as blow molding, extrusion, silicone rubber, metal sheet work, testing etc.

Injection Molding

How We Complete Your Plastic Injection Molding Project

01 Quotation
02 DFM & Mold Design
03 Mold Making
04 Mold Trial
05 Troubleshooting
06 Molding Production
07 The Packing and Shipping
08 Reorder Parts from Your Tool
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ACO provide quotation in 24 hours with detailed mold solution and pricing based on your product requirements and budget, much more than just a price,  through quotation process our professionals offer you one stop consultation service including design, manufacturing, molding production, packing and shipping, lead time etc.

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Within 1-2 days we evaluate your part design and provide optimized proposals for better performance and manufacturability, present you the concept of the mold design for initial evaluation.

Once DFM report agreed, the detailed 3D mold design will be completed in 2-3 days.

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Typically mold making takes 3-5 weeks depends on complexity, we provide weekly report with photos and video to keep you updated with each steps of machining job along the whole processing.

mold trail

Once the molds are completed, we will set it up for mold trial to verify the injection mold mechanism functionality and product completeness/accuracy, 5-10 shots free samples will be sent to customers for evaluation.

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We might not get 100% prefect injection mold/molded parts at the first time mold trail due to machining, fitting, parameter setting etc., usually it takes 1-2 rounds modification and mold trail before the mold is ready for mass production.

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We get into mass production once the mold is verified and sample approved by customers, internal quality acceptance standard will be aligned to the samples approved by customers, mass production lead time depends on the demand quantity, mold production cycle.

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Standard packing method are PE bags and carton box, special case may need extra care and sometimes customized packing method, we provide door to door shipping services at customer’s request by sea freight, air freight and train freight.

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We keep your molds in secure storage and do regular maintenance to ensure the mold is immediate ready for your new demands, we keep all production data in records and do repeat orders accordingly to provide you consistently high quality parts from batch to batch.

Frequently Used Plastic Material and Examples

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["pp_custom_cursor_text_bg_background"]=> NULL ["pp_custom_cursor_text_bg_color"]=> NULL ["pp_custom_cursor_text_bg_color_stop"]=> NULL ["pp_custom_cursor_text_bg_color_b"]=> NULL ["pp_custom_cursor_text_bg_color_b_stop"]=> NULL ["pp_custom_cursor_text_bg_gradient_type"]=> NULL ["pp_custom_cursor_text_bg_gradient_angle"]=> NULL ["pp_custom_cursor_text_bg_gradient_position"]=> NULL ["pp_custom_cursor_text_bg_position"]=> NULL ["pp_custom_cursor_text_bg_xpos"]=> NULL ["pp_custom_cursor_text_bg_ypos"]=> NULL ["pp_custom_cursor_text_bg_attachment"]=> NULL ["pp_custom_cursor_text_bg_repeat"]=> NULL ["pp_custom_cursor_text_bg_size"]=> NULL ["pp_custom_cursor_text_bg_bg_width"]=> NULL ["pp_custom_cursor_text_bg_video_link"]=> NULL ["pp_custom_cursor_text_bg_video_start"]=> NULL ["pp_custom_cursor_text_bg_video_end"]=> NULL ["pp_custom_cursor_text_bg_play_once"]=> NULL ["pp_custom_cursor_text_bg_play_on_mobile"]=> NULL ["pp_custom_cursor_text_bg_privacy_mode"]=> NULL ["pp_custom_cursor_text_bg_video_fallback"]=> NULL ["pp_custom_cursor_text_bg_slideshow_gallery"]=> NULL ["pp_custom_cursor_text_bg_slideshow_loop"]=> NULL ["pp_custom_cursor_text_bg_slideshow_slide_duration"]=> NULL ["pp_custom_cursor_text_bg_slideshow_slide_transition"]=> NULL ["pp_custom_cursor_text_bg_slideshow_transition_duration"]=> NULL ["pp_custom_cursor_text_bg_slideshow_background_size"]=> NULL ["pp_custom_cursor_text_bg_slideshow_background_position"]=> NULL ["pp_custom_cursor_text_bg_slideshow_lazyload"]=> NULL ["pp_custom_cursor_text_bg_slideshow_ken_burns"]=> NULL ["pp_custom_cursor_text_bg_slideshow_ken_burns_zoom_direction"]=> NULL ["pp_custom_cursor_text_border_border"]=> NULL ["pp_custom_cursor_text_border_width"]=> NULL ["pp_custom_cursor_text_border_color"]=> NULL ["pp_custom_cursor_text_border_radius"]=> NULL ["pp_custom_cursor_text_padding"]=> NULL }
  • ABS
  • Acrylic (PMMA)
  • HDPE
  • POM
  • Polycarbonate
  • PP
  • TPU+TPE
  • PPS

ABS

Created using a specialized emulsion, Acrylonitrile Butadiene Styrene (ABS) is a cost-effective thermoplastic with high resistance to corrosion and low melting temperature.

ABS 1
ABS2

Acrylic (PMMA)

Acrylic is comparable to polycarbonate in terms of properties yet available at a lower cost. This transparent polymer is also ideal for multiple projects for its tensile and flexural strength.

PMMA 1
PMMA 2

HDPE

Made from petroleum, High-Density Polyethylene (HDPE) boasts high tensile strength and impact resistance marks while also having a high melting point.

HDPE 1
HDPE 2

POM

Polyoxymethylene (POM) has high hardness, strength and rigidity , good self-lubrication and good fatigue resistance in a wide range of temperature and humidity. POM is widely used as sliding and rotating mechanical parts,  gears, levers etc.

POM1
POM2

Polycarbonate

Polycarbonate is a solid and durable injection molding material commonly used for electrical and automotive components.

PC 1
PC 2

Polypropylene(PP)

Being food-grade, polypropylene can be applied for consumer goods and medical products due to its sanitary properties. 

P2 PP part 2
P2 PP part 1

TPU + TPE

Thermoplastic polyurethane (TPU) has elastic and excellent resistance to oil and grease that makes them ideal materials for the field.

TPUTPE 1
TPUTPE 2

PPS

One of the best heat-resistant varieties of engineering plastic materials, also has the advantages of high mechanical strength, good stability and excellent electrical properties.

PPS 1
PPS 2

See Some of The Molded Parts We Have Completed

 

 

 

 

 

 

 

 

 

 

 

 

Past Injection Molding Projects

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Injection Molding Techniques

Clean Room Molding

In clean room molding, plastic parts are made in a special room designed to prevent contamination by dust or other particles. In industries such as medicine, pharmaceuticals, aerospace, and defense, parts are frequently made in clean rooms.

High Temperature Molding

PEEK (Victrex), PPA (Amodel), PAI (Torlon), PPS (Ryton, Fortron), PPSU (Solvay), PEI (Ultem) and a number of other engineered grades are some of the commonly used high-temperature resins. We at ACO Mold work with high-temperature resin materials and can obtain the resins in a variety of colors.

Overmolding

Utilized to combine several materials seamlessly, over molding is an injection molding technique where a second layer of molding resin covers the previous layer. The result is a solid bond between layers that add multiple resistances to the completed product and a durable and smooth finish.

Insert Molding

A variation of the traditional injection molding process, insert molding is a technique where a metal part is placed into a mold before the actual injection molding. Insert molding makes assembly of multiple parts faster and easier while reducing costs and production time.

FAQ

Please free no hesitation to ask questions.

    1) 1-2 days for DFM(Design for manufacturability)

    2) 2-3 days for mold 3D design

    3) 3.5-5 weeks for tooling and sampling

    4) 5-10 days for 1K-5K production

Yes, you can. if it is a mold making or molding problem, we will take care of it. If it is a part design change, the cost will be on you, so we propose to do a prototype to verify the design before mold making if you are not so sure about the part design.

For contract molding project, injection mold cost is always a one time charge,we provide  lifetime mold maintenance free of charge.

Definitely yes, but note the mold cost will be different for export mold since we naturally want to win the molding orders by a much lower mold cost or even no profit  as we can count on consistent molding orders.

We are proud to share our experience and industry expertise.

Learn More about Plastic Injection Molding

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