We believe high quality molds or plastic parts start with a great mold design, so we pay special attention to plastic mold construction, gates, runners, cooling channels and mechanisms to ensure the best solution are used.
We work with customer closely to determine details such as mold steel, mold accessories standard, raw materials selection etc. constructive suggestions are always made for the benefit of your companies. All molds are carefully designed to maximize its service life and to ease maintenance, all molds are made economically and functionality to meet customer’s expectations.
Our design /engineering technologies include:
- Pro/Engineer/SolidWorks/UG (3D Modeling)
- AutoCad (2D layout)
- Moldflow analysis (Plastic flow/deform simulation)
- MasterCam (CNC Programming)
Design For Manufacturing (DFM)
Design for manufacturing (DFM) evaluation review occurs both internally as well as with customers, proposal of part design optimization, mold, injection molding options are discussed to identify the best solution to achieve project goals and objectives. We will review the part details such as part layout, parting line, ejection and gate locations, draft angle, wall thickness, finishing, engraving etc, and provide the customer with feasibility report before mold design. Some design changes are probably needed to avoid unnecessary mold modifications and cost later.
Mold Flow Analysis
Professional mold flow analysis can figure out mold defects that may exist in advance, save your cost on plastic injection mold testing and modification. Optimization plastic injection solution to help to determine the best hot runner position and help to identify whether there is an shrinkage, combined with the location of the line, reduce deformation, improve the cooling efficiency and shorten the injection molding cycle time as much as possible, a definite advantage to high volume mold making.
Injection Mold Design
Mold design will be done based on the DFM and mold flow analysis, 2D & 3D mold drawing will be provided and need to be authorized by customer before cutting steel.
Let's get started on your new plastic injection mold project!