July 14, 2022

Appearance issue of metallic particles inside injected plastic parts

blog aco mold

Table of Contents

Case: A appearance issue on a rear lamp part for automotive due to first use of a PMMA material. This is a blue opaque colored plastic including metallic particles in order to get a shiny aspect. There is important visual defect such as flow mark due to poor aggregation of particles with material.

This sounds more like the melt front losing injection pressure allowing the metallic particles to separate out or a knit line, which will be very difficult to solve. The melt fronts collide and then the particles fail to align in the same direction, creating a different look. Melt and mold temperatures will help, and valve gate changes as well, if used in the injection mold.

If you are adding the metallic content blending it at the press you may need to install a mix nozzle on the injection unit to get better dispersion. You alluded to flow marks. I have run red and clear PMMA for tail light lenses and both are prone to jetting from the gate. Start the injection slow for the first 10 -15mm then ramp up. Your mold needs to be well vented also, not just at end of fill.

We trialed metallic flake back in the day at Valeo Sylvania, in the Cadillac CTS bezel, forward lighting applications. We were never able to get the metallic flake to meld at the knit line. The smaller your flake, the hotter your tool, and the higher the available clamp tonnage and injection pressure the better it will look. However regardless of what we did the knit line area was always “dark”, even though we had no visible knit line. Are you even going to meet FMVSS requirements with a blue acrylic lens? Actually I’d try adding it to a hard coat application instead of molding it.

Related Blogs

blog aco mold
Injection molding gears, consulting a qualified gear engineer
Gears are classified by their AGMA (American Gear Mfg Ass.) rating, AGMA 9 are easily achieved with injection molding and I have done AGMA 12 with injection molding. The AGMA...
blog aco mold
Slow cooling relieves internal stresses of molded parts
Slow cooling relieves internal stresses of metals. Plastics, especially ones with more crystaline (less amorphous) structure shrinks more as they cool slowly. Slower cooling promotes more internal crystaline structure, which...
blog mold
Can you eliminate ejector pins marks?
I am working on an air pressure expulsion mechanism for plastic injection molds, to avoid the use of ejector pins and eliminate or reduce the ejector pins marks. I would...
blog aco mold
Injection Molding Clamp Pressure
Two types of injection-compression used for thin walled high aspect ratio parts. The first uses a moving side core or secondary cylinder that leaves the cavity spaced and upon injection...
blog injection molding
Outsourcing plastic injection mold tooling to China
Most companies who successfully outsource plastic injection mold tooling to China have been doing it for many years and have dealt with dozens of issues at one time or another....
blog injection molding
Mold Assembly and Fitting
Mold assembly is one of the most critical steps of mold making procedure, all the parts machined or purchased need to be put together and required to be work functionality....

Tell us your request right now and contact us today about getting started on your next project together!

Email:
sales@acomold.com

Or Fill Out The Contact Form Below:

Support Your Business with Better Molding Solution

Contact Info
Copyright © 2024, ACO Mold. Terms of Service and Privacy Policy. All rights reserved.  Powered by ACO MOLD.
1 1.png

Join Our Network

Please email to sales@acomold.com
or fill out the contact form below: